Ford Sierra



Ford Sierra
1.2. Car identification
2. Maintenance service
- 3. The general data
    3.1. Cars with petrol engines
   - 3.2. Cars with diesel engines
      - 3.2.1. Changes in a design of the car with 1988 to 1993
         3.2.1.1. The engine 2,3 дм3
          3.2.1.2. The engine 1,8 дм3
          3.2.1.3. Fuel system
         - 3.2.1.4. The repair which is not demanding removal of the engine
            3.2.1.4.1. Removal and installation турбокомпрессора
            3.2.1.4.2. Removal of a head of the block of cylinders
            3.2.1.4.3. Repair of a head of the block of cylinders
            3.2.1.4.4. A head of the block of cylinders, system adjustment timing
         3.2.1.5. Removal and engine installation
         3.2.1.6. Engine dismantling
         3.2.1.7. Check of details
         3.2.1.8. Check of backlashes of a cranked shaft and rods
         3.2.1.9. Engine assemblage
         3.2.1.10. Greasing system
         3.2.1.11. Cooling system
         3.2.1.12. Coupling
         3.2.1.13. A mechanical five-speed transmission of type МТ 75
         3.2.1.14. A power shaft and the back bridge
         3.2.1.15. Steering system
         3.2.1.16. A forward suspension bracket
         3.2.1.17. Brake system
         3.2.1.18. The electric equipment
         3.2.1.19. The general data
4. Engines
5. Coupling
6. Transmissions
7. A kardannyj shaft and the back bridge
8. A steering
9. Suspension brackets
10. Brake system
11. A body
12. An electric equipment


3.2.1.4. The repair which is not demanding removal of the engine

3.2.1.4.1. Removal and installation турбокомпрессора
THE GENERAL DATA

Турбокомпрессор


1 – турбокомпрессор,

2 – the pipeline of giving of oil to турбокомпрессору,

3 – returnable маслопровод from турбокомпрессора,

4 – the pipeline of giving of compressed air to an inlet collector,

5 – the pipeline of a conclusion of exhaust gases,

6 – the target valve

Removal

PERFORMANCE ORDER
1. To disconnect from the accumulator a weight wire.
2. To lift the car.
3. Having sprayed means for rust removal, to unscrew three nuts of fastening of the final pipeline of exhaust gases to a flange турбокомпрессора.
4. To disconnect from the block of cylinders of the engine the returnable pipeline of oil from турбокомпрессора. For this purpose it is necessary to weaken two хомутика and, turning, to take the pipeline upwards, aside турбокомпрессора.
5. To lower the car.
6. To disconnect from the air filter and from турбокомпрессора an air pipe. To cut a hook from an artificial material and to take the pipeline of giving of air from скобы on a radiator casing.
7. To disconnect from a cover of a head of the block of cylinders the elastic pipeline of system of ventilation картера the engine.
8. To unscrew from an inlet collector two bolts of fastening of a metal part of the pipeline of ventilation картера the engine.
9. To remove the pipeline of giving of air to турбокомпрессору.
10. To disconnect from an inlet collector a knee of the pipeline of giving of air. To muffle stoppers open apertures in турбокомпрессоре.
11. To remove маслопровод, going from турбокомпрессора to an oil radiator.
12. Having sprayed means for rust removal, to unscrew bolts and nuts of fastening of a final collector to a head of the block of cylinders of the engine.
13. To remove from a head of the block of cylinders of the engine an inlet collector and турбокомпрессор.
14. To remove a lining of an inlet collector.
15. To unscrew three nuts of fastening турбокомпрессора and to disconnect it from a final collector.
16. To unscrew four nuts of fastening of a final flange to турбокомпрессору and to take a flange together with a lining.

Installation


The prevention

For fastening of a final collector and турбокомпрессора always it is necessary to use new nuts.


PERFORMANCE ORDER
1. On a final collector to establish a knee together with a new lining. To screw up nuts of fastening and to tighten their corresponding moment.
2. On a final collector to establish a new lining of a flange турбокомпрессора.
3. To establish турбокомпрессор on a final collector and to tighten fastening nuts турбокомпрессора the corresponding moment.
4. To put on a head of the block of cylinders a new lining of a final collector.
5. To attach to турбокомпрессору the union returnable маслопровода and to pull on it the elastic pipeline.
6. To insert an inlet collector and распорку from an artificial material. To establish bolts and nuts, but not to tighten them.
7. To put on elastic returnable маслопровод the union of the block of cylinders of the engine and for-fix both ends of this pipeline collars.
8. To tighten bolts and nuts of a final collector the corresponding moment in three stages (subsection 3.2.1.2.9 see).
9. Other actions to execute in sequence of return in relation to removal process.