Ford Sierra



Ford Sierra
1.2. Car identification
2. Maintenance service
- 3. The general data
    3.1. Cars with petrol engines
   - 3.2. Cars with diesel engines
      - 3.2.1. Changes in a design of the car with 1988 to 1993
         3.2.1.1. The engine 2,3 дм3
          3.2.1.2. The engine 1,8 дм3
          3.2.1.3. Fuel system
          3.2.1.4. The repair which is not demanding removal of the engine
         3.2.1.5. Removal and engine installation
         3.2.1.6. Engine dismantling
         3.2.1.7. Check of details
         3.2.1.8. Check of backlashes of a cranked shaft and rods
         3.2.1.9. Engine assemblage
         3.2.1.10. Greasing system
         3.2.1.11. Cooling system
         3.2.1.12. Coupling
         3.2.1.13. A mechanical five-speed transmission of type МТ 75
         3.2.1.14. A power shaft and the back bridge
         3.2.1.15. Steering system
         3.2.1.16. A forward suspension bracket
         3.2.1.17. Brake system
         3.2.1.18. The electric equipment
         3.2.1.19. The general data
4. Engines
5. Coupling
6. Transmissions
7. A kardannyj shaft and the back bridge
8. A steering
9. Suspension brackets
10. Brake system
11. A body
12. An electric equipment


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3.2.1.9. Engine assemblage
THE GENERAL DATA

Identification designations and labels of correct position of the piston and rod

1 – a designation of diameter of the piston,
2 – a designation of a direction of installation in the cylinder (the arrow should be directed towards a system drive timing),
3 – a designation of a direction of installation of a rod concerning the piston (the letter "F" should be on-pravlena in the same party, as the marksman at the bottom of the piston),
4 – a designation of number of the cylinder,
5 – a designation of length of a rod,
6 – a designation of weight of a rod


Drawing places герметизирующей pastes on a surface of the block of cylinders of the engine


PERFORMANCE ORDER
1. To establish persistent half rings of a cranked shaft in nests on the average the radical bearing, directing oil flutes of half rings outside of the radical bearing.
2. To insert loose leaves of radical bearings.
3. To oil radical and шатунные necks of a shaft and loose leaves of radical bearings.
4. To establish a cranked shaft on loose leaves of radical bearings in the block of cylinders of the engine.
5. To establish covers of radical bearings (arrows on covers directed towards a system drive timing) together with loose leaves.
6. To oil a carving of new bolts of fastening of covers of radical bearings.
7. To tighten bolts of fastening of covers of radical bearings the corresponding moment.
8. If piston rings acted in film to establish them on pistons an inscription "TOP", directed towards a piston bottom.
9. To place locks of rings at an angle 120 .
10. To oil a smooth surface of cylinders, a lateral surface of pistons and piston rings.
11. To establish semiloose leaves in the bases of rods.
12. To establish knots the piston-rod in cylinders, paying attention to adjusting signs (fig. Identification designations and labels of correct position of the piston and a rod see):
      – The rod and a cover are designated by cylinder number in which are established (the cylinder №1 from outside a system drive timing);
      – An arrow at the bottom of the piston and the letter "F" on a lateral surface of a neck of a rod should be directed towards a system drive timing;
      – Rods are divided into four selection groups, different by distance between axes of apertures of a head and the basis; it allows to limit to a minimum a difference выступания the piston over the top plane of the block of cylinders (and thereby and a difference of degree of compression in separate cylinders); the selection group of distance between axes of rods is designated by letters "And", "In", "With" and "D", beaten out on covers of rods (the letter "And" concerns the shortest rods);
      – Rods are divided on two selection groups depending on their weight: "light" (easy) and "heavy" (heavy); all rods in the engine should belong to the same group on weight.
13. To insert semiloose leaves into covers of rods.
14. To oil шатунные loose leaves and shaft necks.
15. To establish covers of rods, paying attention to their designation (fig. Identification designations and labels of correct position of the piston and a rod see).
16. To insert new bolts of fastening of covers of rods and to oil their carving.
17. To tighten bolts of fastening of covers of rods the corresponding moment.
18. To oil a lining of round section of the pipeline of giving of oil to the oil pump.
19. To establish the pipeline of giving of oil and to check up, whether there is a lining on a corresponding place.
20. To establish a back cover of a cranked shaft together with the new lining reaching to the bottom plane of the block of cylinders of the engine.
21. To establish by means of the adaptation 21.148 and a bolt of fastening a pulley of a cranked shaft, a forward plate of the block of cylinders together with a new lining.
22. To oil a forward neck of a cranked shaft and a lining of round section of a pulley.
23. To establish a pulley on a cranked shaft, paying attention, that шпоночный the groove with шпонкой in a neck was precisely opposite to a groove in a pulley.
24. To oil an intermediate shaft and plugs of bearings in the block of cylinders, and also a forward basic plate.
25. To establish in the block of cylinders an intermediate shaft together with a basic plate.
26. To grease the specified places (герметизирующей pastes fig. of the Place of drawing see a surface of the block of cylinders of the engine): a thin layer герметизирующей pastes and to establish the oil pallet together with a new lining.
27. To insert at first four bolts of fastening in corners of the oil pallet, to screw up their hand, then to insert and screw up a hand other bolts of fastening of the oil pallet.
28. To tighten bolts – except for bolts in pallet corners – the corresponding moment.
29. To tighten bolts in corners of the oil pallet the corresponding moment.
30. To establish the pump of a cooling liquid together with a new lining.
31. To fill in in the oil pump about 10 sm3 of oil.
32. To establish the oil pump.
33. To screw the oil filter.
34. To establish a head of the block of cylinders of the engine (subsection 3.2.1.4.4 see).
35. To establish the generator.
36. To establish the fuel pump (subsection 3.2.1.3.3 see)
37. To establish a pulley on a cranked shaft.
38. To establish a flywheel on a cranked shaft.
39. To establish on a flywheel coupling.
40. To establish a starter.
41. To establish a final collector.