Ford Sierra



Ford Sierra
1.2. Car identification
2. Maintenance service
3. The general data
4. Engines
5. Coupling
- 6. Transmissions
   - 6.1. A mechanical four-speed transmission
      6.1.1. Technical characteristics
      6.1.2. Removal and transmission installation
      6.1.3. Dismantling and transmission assemblage
      6.1.4. Dismantling and assemblage of a transmission of type And and In
      6.1.5. Dismantling and assemblage of a transmission of type With
    6.2. A mechanical five-speed transmission
    6.3. Automatic transmission Ford With 3
7. A kardannyj shaft and the back bridge
8. A steering
9. Suspension brackets
10. Brake system
11. A body
12. An electric equipment


6. Transmissions

6.1. A mechanical four-speed transmission

6.1.1. Technical characteristics
THE GENERAL DATA

Mechanical transmission of type And


Carter of a mechanical transmission of type And and In



1 – a forward part картера,
2 – a back part картера,
3 – the directing plug выжимного the bearing of coupling,

4 – a cover,
5 – a cover lining

The transmission has three shaft, a classical design with four synchronised transfers forward and not synchronised transfer of a backing. The gear change lever is on a floor.
In cars three versions of a mechanical four-speed transmission can be used:

 – A transmission of type And in which картер couplings a single whole with картером forms transmissions;
 – A type transmission In in which картер couplings are formed by a single whole or it is screwed to картеру transmissions;
 – A transmission of type With in which картер couplings it is screwed to картеру transmissions.

Use

The engine
1,3 дм3
1,6 дм3
1,6 дм3
The economic
2,0 дм3
Transmission of type And
Х
Х
Type transmission In
D
Х
Transmission типс With
Х
Х
Х

Х – standard equipment;
D – additional equipment of the car with a type body комби.

Identification

Under one of bolts of fastening back картера transmissions there is a tablet on which the designation of the version of a transmission is beaten out.

Adjusting data

Axial люфт the bearing of a secondary shaft in back картере transmissions should be zero; it is regulated by thickness of a persistent washer.

Transmissions of type And and In

Thickness of persistent washers of the bearing in back картере transmissions:

0,0679 – 0,0689 mm
0,0691 – 0,0701 mm
0,0703 – 0,0713 mm
0,0715 – 0,0724 mm
0,0725 – 0,0736 mm
0,0738 – 0,0748 mm
0,0750 – 0,0760 mm

Thickness of persistent washers of the bearing on secondary to a shaft:

0,059 – 0,061 mm
0,061 – 0,062 mm
0,062 – 0,064 mm
0,064 – 0,065 mm
0,065 – 0,067 mm

Thickness of persistent washers of the bearing on primary to a shaft:

0,0504 – 0,0524 mm
0,0528 – 0,0548 mm
0,0552 – 0,0571 mm
0,0575 – 0,0591 mm

Transmission of type With

Thickness of persistent washers of the bearing on secondary to a shaft in a back part of a transmission:

0,0726 – 0,0736 mm
0,0715 – 0,0725 mm
0,0703 – 0,0713 mm
0,0691 – 0,0701 mm
0,0676 – 0,0690 mm
0,0667 – 0,0675 mm
0,0655 – 0,0665 mm

Thickness of persistent washers of the bearing of a secondary shaft on secondary to a shaft:

0,0702 – 0,0712 mm
0,0714 – 0,0724 mm
0,0726 – 0,0736 mm
0,0738 – 0,0748 mm
0,0750 – 0,0760 mm
0,0762 – 0,0772 mm
0,0774 – 0,0784 mm
0,0786 – 0,0796 mm

Transfer numbers

Transfer
Transfer number of transfer
Transfer number of the main transfer
Full transfer number
Transmission of type А1
1
3,66

3,77

13,80
2
2,18
8,22
3
1,43
5,35
4
1,00
3,77
Backing
4,24
15,95
Transmission of type А2
1
3,34

3,62

12,09
2
1,99
7,20
3
1,42
5,14
4
1,00
3,62
Backing
3,87
14,01
Type transmission In
1
3,65

3,38

12,34
2
1,97
6,66
3
1,37
4,63
4
1,00
3,38
Backing
3,66
12,37

Transmission of type With

Transfer
Transfer number of transfer
Full transfer number
At transfer number of the main transfer
3,14
3,62
3,77
3,92
1
3,58
11,24
12,96
13,50
14,03
2
2,01
6,31
7,28
7,58
7,88
3
1,40
4,40
5,07
5,28
5,49
4
1,00
3,14
3,62
3,77
3,92
Backing
3,32
10,42
12,02
12,52
13,01

Greasing

Quantity of oil
  – A transmission of type And
0,98 dm
  – A type transmission In
1,46 дм3
  – A transmission of type With
1,25 дм3
Type
Oil for transfers SAE 80 Ford SQM 2 C 9008 A

The tightening moments

Carter of coupling to the block of cylinders of the engine
40 – 51 Nanometers
Carter of coupling to a forward part картера transmissions
70 – 90 Nanometers
Kardannyj shaft to a secondary shaft of a transmission
57 – 67 Nanometers
Metallo-rubber connector to a cross-beam of a suspension bracket of a transmission
16 – 20 Nanometers
Metallo-rubber connector to картеру transmissions
50 – 57 Nanometers
Cross-beam to a body
20 – 25 Nanometers
Back part to a forward part картера transmissions
45 – 49 Nanometers
Cover to a forward part картера transmissions
  – Transmissions of type And and In
9 – 11 Nanometers
  – A transmission of type With
21 – 25 Nanometers