Ford Sierra



Ford Sierra
1.2. Car identification
2. Maintenance service
- 3. The general data
   - 3.1. Cars with petrol engines
      3.1.1. Weights and transfer numbers
      3.1.2. Operational liquids
       3.1.3. Changes in a design of the car with 1984 to 1986
      - 3.1.4. Changes in a design of the car with 1987 to 1989
         3.1.4.1. Engine OHC
          3.1.4.2. Engine CVH 1,8 дм3
          3.1.4.3. Engine DOHC
          3.1.4.4. Service and repair
          3.1.4.5. Coupling
         3.1.4.6. A mechanical five-speed transmission of type
         - 3.1.4.7. A mechanical five-speed transmission of type МТ 75
            3.1.4.7.1. Technical characteristics
            3.1.4.7.2. Removal and transmission installation
            3.1.4.7.3. Transmission dismantling
            3.1.4.7.4. Check and repair of details
            3.1.4.7.5. Transmission assemblage
         3.1.4.8. An automatic transmission
         3.1.4.9. A forward suspension bracket
          3.1.4.10. Brake system
          3.1.4.11. The electric equipment
         3.1.4.12. The general data
       3.1.5. Changes in a design of the car with 1990 till February, 1993
    3.2. Cars with diesel engines
4. Engines
5. Coupling
6. Transmissions
7. A kardannyj shaft and the back bridge
8. A steering
9. Suspension brackets
10. Brake system
11. A body
12. An electric equipment



3.1.4.7.5. Transmission assemblage
PERFORMANCE ORDER
1. To insert an axis of plugs of 1-2 transfers on муфту slidings of the synchronizer of 1-2 transfers on secondary to a shaft.
2. To make intermediate and secondary shaft and to keep this knot by means of a rubber bandage.
3. To establish an intermediate gear wheel of transfer of a backing so that its ring thickening it has been directed towards a primary shaft.
4. By means of a following rubber bandage to keep this knot.
5. To arrange all knot in картере transmissions.
6. To put on a secondary shaft приводную a speedometer gear wheel together with the remote plug.
7. To check up, whether the intermediate shaft in картере is correctly established. To Finalize its position by means of the adaptation 16.042.
8. To insert a back bolt of fastening of an axis of an intermediate gear wheel of transfer of a backing and to screw up his hand.
9. To remove a gear wheel of a drive of a speedometer and the remote plug.
10. To insert a magnet in картер transmissions.
11. To remove a rubber bandage.
12. To insert plugs of 3-4 transfers, directing подрез downwards, and then plugs of 5th transfer and backing transfer.
13. To insert an axis of plugs of 3-4 transfers, 5th transfer and backing transfer.
14. To establish картер couplings on картере transmissions, inserting between planes of connection both картеров three распорки in the length 25 mm.
15. To grease connection planes герметизирующей with paste.
16. To take three распорки and to connect картера by means of the adaptation 16.041.
17. To insert into apertures two bolts, both uniters картера and cautiously definitively to connect them.
18. To insert other eight connecting bolts and to tighten all bolts the corresponding moment.
19. To establish on a secondary shaft the remote plug and a speedometer gear wheel.
20. By means of the plug of the corresponding diameter to establish a new sealing ring of a flange of connection of the forward hinge карданного a shaft.
21. To establish on a secondary shaft a flange of connection of the forward hinge карданного a shaft.
22. To screw up a new nut of fastening of a flange on the back end of a secondary shaft, having greased at first a surface of a carving of a nut герметизирующей with paste. After fixing of a flange of connection of the forward hinge карданного a shaft to tighten a nut the corresponding moment.
23. To grease герметизирующей with paste a carving of a bolt of a stopper of the selector, to screw up a bolt and to tighten its corresponding moment.
The prevention

Germetizirujushchaja paste should not get in a transmission.


24. To press against the stop in картере the plug of a stopper of the selector.
25. To establish a ball, a pusher and a spring of a stopper of the selector.
26. To grease герметизирующей with paste a carving of a stopper of a stopper of the selector, to screw up a stopper in картер couplings and to tighten its corresponding moment.
27. To screw up in картере couplings a forward bolt of fastening of an axis of an intermediate gear wheel of transfer of a backing and to tighten the corresponding moment both bolts (forward and back).
28. To establish a new adjusting spring ring on a primary shaft.
29. To establish a new sealing ring of round section on the directing plug выжимного the coupling bearing, to establish the plug inside картера couplings and to tighten its bolts the corresponding moment.
30. To establish a new lining of round section on a nut of the bearing of an intermediate shaft
31. To screw up a nut of the bearing of an intermediate shaft in front картера couplings and to tighten its moment of 15-20 Nanometers.
32. To designate nut position rather картера couplings and to unscrew it on 60 °.
33. Зачеканить two ledges located about this nut.
34. To check up, whether the bearing of an intermediate shaft leans against an adjusting nut. This nut should not be turned by a hand. Otherwise it is necessary to repeat last three operations after nut unscrewing.
35. To establish a plate of fixing of a nut of the bearing of an intermediate shaft and to tighten a bolt of fastening of a fixing plate.
36. After imposing of a small amount of greasing on шлицы a primary shaft and directing plug выжимного the coupling bearing to establish on a primary shaft выжимной the coupling bearing together with plugs of deenergizing of coupling.
37. To screw up stoppers plum of oil and to tighten their corresponding moment.
38. To fill a transmission with necessary quantity of corresponding oil for transmissions.