Ford Sierra

6.2.3. Dismantling and transmission assemblage

THE GENERAL DATA

Carter of a mechanical five-speed transmission

1 – a forward part картера, 2 – an average part картера, 3 – a back part картера, 4 – a cover,

5 – the directing plug выжимного the bearing of coupling, 6 – linings картера, 7 – the switch of fires of a backing

Removal of a cover of a five-speed transmission

By arrow the arrangement of spring locks of keeping of the included transfer is shown.

Dismantling

PERFORMANCE ORDER

1. To remove выжимной the bearing and plugs of deenergizing of coupling. 2. To unscrew four bolts of fastening картера couplings to a forward part картера transmissions. 3. To take a sealing ring from a back part картера transmissions (the adaptation 21.051). 4. To take a ring of a back part картера transmissions (the adaptation 16.025). The prevention This ring can be replaced only together with a back part картера transmissions and secondary shaft (complete set). 5. To uncover a forward part картера transmissions. 6. To include 1st transfer and to beat out a pin of fastening of the selector. 7. To take a plate, a spring and a pin of the spring lock of 5th transfer. 8. To remove a back part картера transmissions. 9. To insert one bolt for preservation on a demanded place of an average part картера transmissions. 10. To unscrew a bolt and a pin of the spring lock of an axis of the selector. 11. To take a selector axis. 12. To take knot of plugs, the selector and spring locks. 13. To take a lock ring of the synchronizer of 5th transfer on secondary to a shaft and to move back all synchronizer. 14. To include simultaneously two transfers (for transmission blocking) and to unscrew a nut of fastening of a gear wheel of 5th transfer on intermediate to a shaft. 15. By means of a core to squeeze out back an axis of the block of gear wheels of an intermediate shaft. It is necessary to keep constantly contact of a core to an axis of the block of gear wheels of an intermediate shaft not to admit loss of needles of the bearing. 16. To attach the adaptation to a forward part картера transmissions. 17. To remove a gear wheel of 5th transfer from an intermediate shaft by means of the adaptation 16.033 18. To insert back on a former place an axis of the block of gear wheels of an intermediate shaft, pushing out a hand an axis of the adaptation 16.033. 19. To remove a lock ring of the bearing of the block of gear wheels in an average part картера transmissions. 20. To take the remote plug of the bearing. 21. To switch off both earlier included transfers. 22. To unscrew on 6 – 7 mm a bolt holding an average part картера of a transmission and to remove an average part картера. 23. To press the bearing of the block of gear wheels deep into an average part картера by means of two thin screw-drivers (1 and 2) and to remove an external ring of the bearing (3 – a bolt). 24. To move an axis of the block of gear wheels back so that it was possible to take the block of gear wheels from картера. 25. To lay the block of gear wheels of an intermediate shaft on a bottom of a forward part картера transmissions. 26. To remove directing plug выжимного the bearing of coupling and to take a primary shaft. 27. To take a secondary shaft together with an average part картера. 28. By means of a corresponding stripper (the plug of the big diameter, bolt М8Ч60 together with a nut) to remove an axis of an intermediate gear wheel of a reverse gear. 29. To take a lock ring and an axis of the lever of a reverse gear.

Assemblage

PERFORMANCE ORDER

1. Before assemblage it is necessary to wash out and check up a condition of bearings, synchronizers and gear wheels. 2. Transmission assemblage is carried out in return sequence in relation to process of its dismantling. In an installation time it is necessary to pay attention to following actions. 3. To grease консистентной подшипниковой with greasing of a needle of bearings of the block of gear wheels of an intermediate shaft and correctly to arrange them on an axis forming an internal racetrack. 4. By means of the adaptation 16.033 to establish a gear wheel of 5th transfer on intermediate to a shaft. The remote plug from outside gear wheels should be covered by greasing for maintenance of free rotation of a gear wheel. 5. A carving of the bolts which are screwed up in through apertures картера, before installation it is necessary to cover with corresponding hermetic. 6. Before a tightening of a back part картера transmissions it is necessary to check up transmission functioning (possibility of inclusion of separate transfers and free rotation of shaft).