Ford Sierra

8.6.5. Dismantling and assemblage of steering transfer ZF

Dismantling

PERFORMANCE ORDER

1. To disconnect pipelines of giving and return of oil from the hydraulic amplifier. The ends of pipelines to muffle stoppers for protection against pollution. 2. To disconnect tips with spherical hinges from steering draughts after easing of fastening of counternuts. 3. To remove collars of fastening of casings and protective rubber a casing from the transfer case. 4. To move gear рейку from an emphasis against the stop for removal of the oil which have remained in the hydraulic amplifier. 5. To move gear рейку to extreme position and to clamp рейку (for teeths) in a vice. 6. To remove clamps of fastening of steering draughts and to disconnect steering draughts from the gear river. 7. To unscrew bolts of a cover of a pusher, to uncover, take adjusting linings, a spring and a pusher. 8. To unscrew the bottom stopper from the case приводной gear wheels of steering transfer. 9. To unscrew a counternut приводной gear wheels of steering transfer. 10. To designate position приводной the gear wheels, corresponding to advance, and also выступание gear рейки from both parties of the case. 11. To remove a casing приводной gear wheels of steering transfer and a lock ring of the bearing. 12. To take приводную a gear wheel of steering transfer from the case together with the bearing. 13. To remove from a shaft приводной gear wheels a flat lining, a sealant and the bearing. 14. To designate position of a casing gear рейки and an adjusting ring with a carving concerning the case приводной gear wheels. 15. To unscrew an adjusting ring with a carving, to remove a casing gear рейки, to take a lining of round section and a nylon remote lining. 16. To clamp the case приводной gear wheels in a vice. 17. To take gear рейку and the remote plug. 18. To take, without having damaged gear рейки, a lock ring from the remote plug and to take a lining, a lining of round section and a lining of the piston of the amplifier. To take other flat lining and a lock ring. 19. To take the remote plug. 20. To take a sealant gear рейки and an oblique remote lining from the remote plug.

Check gear рейки

PERFORMANCE ORDER

1. To check up a condition of co-operating surfaces:       – A sealing ring with shaft приводной gear wheels of steering transfer;       – Teeths gear рейки and приводной gear wheels, and also a working surface of a pusher;       – A teflon sealant of the dividing valve of steering transfer. 2. To check up and wash out hydraulic the pipeline and channels:       – Pipelines and roundabout the channel (by-pass) in the case gear рейки;       – The dividing valve. 3. To replace the worn out or damaged details and to grease edges of sealing rings with greasing Calipsol.

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The prevention

The teflon ring of the union of the dividing valve directly ahead of installation should be lowered in boiling water that it could settle down correctly.

The privodnaja gear wheel of steering transfer and the dividing valve are completed with steams and it is necessary to replace them together.

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Assemblage

PERFORMANCE ORDER

1. To establish a new sealing ring in the case приводной gear wheels. 2. To establish gear рейку in a vice. 3. To insert on gear рейку the remote plug with an oblique lining and a sealing ring. 4. To establish a lining of the piston with a new lining of round section. To put on flat linings and lock rings. The prevention In the course of installation of lock rings it is necessary to preserve gear рейку against damage. 5. To establish the nylon plug and a lining of round section in the case приводной gear wheels. 6. To enter 40 г firm greasing between teeths gear рейки and to move it in the case against the stop the remote plug to the gear wheel case. 7. To oil an adjusting ring of a casing with a carving. To establish a casing and the case приводной gear wheels according to the designations executed in the course of dismantling of transfer. 8. To tighten a ring with a carving by means of a corresponding key and to fix from unscrewing by a way кернения cases приводной gear wheels in places подрезки rings. 9. To insert the bottom bearing приводной gear wheels and a lock ring. 10. To establish gear рейку on the average position and to insert приводную a gear wheel according to the designations executed in the course of dismantling of transfer. 11. To put on a shaft приводной gear wheels the top lining and a lock ring. 12. To tighten a counternut приводной gear wheels and to establish a casing filled with firm greasing. 13. To establish a pusher, a spring, an adjusting lining of a backlash, and also a cover greased герметизирующей with paste. 14. To move gear рейку so that its teeths were visible. To clamp it in a vice, to fix steering draughts and to insert new clamps. 15. To establish rubber protective a casing and to fix their new collars of fastening. 16. To screw on steering draughts tips with spherical hinges and to fix them from unscrewing by counternuts.